{"id":44763,"date":"2026-01-23T10:31:44","date_gmt":"2026-01-23T09:31:44","guid":{"rendered":"https:\/\/pro-lithium.com\/thermal-bridges-and-batteries\/"},"modified":"2026-01-23T16:38:40","modified_gmt":"2026-01-23T15:38:40","slug":"thermal-bridges-and-batteries","status":"publish","type":"page","link":"https:\/\/pro-lithium.com\/en\/thermal-bridges-and-batteries\/","title":{"rendered":"Thermal bridges and batteries"},"content":{"rendered":"<div class=\"wpb-content-wrapper\" id=\"wpb-content-root\"><p>[vc_row][vc_column][vc_custom_heading text=&#8221;Thermal bridges and batteries : Why choosing the right materials can save lives&#8221; use_theme_fonts=&#8221;yes&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;44877&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;44878&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;<code>Pont Thermique<\/code>: A hidden danger in assembly&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text css=&#8221;&#8221;]Don&#8217;t be fooled by appearance. A lithium battery may look safe because it&#8217;s new, but its internal design sometimes conceals major risks. One of the most common causes of fire is the choice of insulation materials.<\/p>\n<p>In many assemblies, poor-quality connectors are used or, even worse, <strong>polyurethane (PU) foam<\/strong> is used to absorb shocks. To the non-expert, this foam looks a lot like silicone foam. However, PU foam is a cheap, flammable wick, while non-flammable silicone, although three times more expensive, is the only effective barrier.<\/p>\n<p><strong>&#8220;If the material between the cells is flammable, it becomes the vector that spreads thermal runaway to the whole pack.&#8221;<\/strong>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;44879&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Common market abuses&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;&#8221;][vc_column_text css=&#8221;&#8221;]We regularly observe practices that favour margin over safety:<\/p>\n<ul>\n<li><strong>The use of conventional PU foams:<\/strong> they ignite instantly, releasing toxic gases.<\/li>\n<li><strong>Poor gaskets:<\/strong> under the effect of heat, they melt and leak, causing short-circuits between the various internal <strong>equipment<\/strong>.<\/li>\n<li><strong>Lack of certification:<\/strong> Using components without a fire-resistance standard is taking an ill-considered risk. A cursory test is no substitute for full, rigorous certification. <\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;44880&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Our ethics: The standard for non-flammable silicone&#8221; css=&#8221;&#8221;][vc_column_text css=&#8221;&#8221;]We have chosen to make no concessions when it comes to safety. Our added value is based on the systematic use of top-of-the-range materials:<\/p>\n<ul>\n<li><strong>Extreme-temperature resistance:<\/strong> Silicone remains stable and integrated where lower-end foams disintegrate.<\/li>\n<li><strong>Self-extinguishing properties:<\/strong> When exposed to flame, our materials do not propagate fire.<\/li>\n<li><strong>Certified cell supports:<\/strong> We banish homemade joints in favor of rigid, non-flammable cell supports.<\/li>\n<li><strong>Test traceability:<\/strong> Our metrology <strong>equipment<\/strong> generates precise test reports, confirming the conformity and safety of each assembly.<\/li>\n<\/ul>\n<p>[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column][vc_custom_heading text=&#8221;Conclusion: Sustainability for safety&#8221; font_container=&#8221;tag:h4|text_align:left&#8221; use_theme_fonts=&#8221;yes&#8221; css=&#8221;&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/2&#8243;][vc_column_text css=&#8221;&#8221;]Unlike low-grade materials that degrade with time and <strong>equipment<\/strong> vibrations, our standards ensure maximum longevity for your lithium batteries, while guaranteeing absolute safety for users.<\/p>\n<p><strong>Reality in the field: The PL ONE Manifesto<\/strong><\/p>\n<p>Every day, the <strong>Pro Lithium <\/strong> team fights on three fronts to transform market standards:<\/p>\n<ul>\n<li><strong>Education<\/strong> in the face of technical ignorance.<\/li>\n<li><strong>Warning<\/strong> against user overconfidence.<\/li>\n<li><strong>Justify<\/strong> the value of safety in the face of penny-pinching.<\/li>\n<\/ul>\n<p><strong>We don&#8217;t sell components, we sell serenity<\/strong><\/p>\n<p>This is what makes the <strong>PL ONE<\/strong> approach so indispensable. Buying a 10 kW pack assembled with disparate cells means accepting to live with a time bomb under your feet.<\/p>\n<p>Our customers make a radically different choice. They know that every piece <strong>of equipment<\/strong> has been designed with one thing in mind: infallibility. <strong>We don&#8217;t sell products, we sign an insurance contract with you.<\/strong><\/p>\n<p><strong>The weak link theory<\/strong><\/p>\n<p><em>&#8220;A battery is like a chain: its overall strength is equal to that of its weakest link.&#8221;<\/em><\/p>\n<p>Inserting a used cell in the middle of a new pack is like fitting a smooth tire to a Ferrari. In a straight line, the illusion is perfect. But at the first sharp bend &#8211; or the first quick charge &#8211; everything falls apart.<\/p>\n<p><strong>Compensating for the unpredictable<\/strong><\/p>\n<p>As experts, &#8220;we didn&#8217;t know&#8221; is an admission of failure that we refuse to accept. We can never predict when a cell might leak, but we can decide what will happen next. That&#8217;s why <strong>flame-retardant silicone<\/strong> is our standard: so that the unpredictable never becomes a tragedy.<\/p>\n<p>[\/vc_column_text][\/vc_column][vc_column width=&#8221;1\/2&#8243;]<div class=\"wpforms-container wpforms-container-full wpforms-container-save-resume\" id=\"wpforms-235\"><form id=\"wpforms-form-235\" class=\"wpforms-validate wpforms-form\" data-formid=\"235\" method=\"post\" enctype=\"multipart\/form-data\" action=\"\/en\/wp-json\/wp\/v2\/pages\/44763\" data-token=\"22713958f5006b1f0e52523007125a32\" data-token-time=\"1786382316\"><noscript class=\"wpforms-error-noscript\">Please enable JavaScript in your browser to complete this form.<\/noscript><div class=\"wpforms-field-container\"><div id=\"wpforms-235-field_2-container\" class=\"wpforms-field wpforms-field-name\" data-field-type=\"name\" data-field-id=\"2\"><label class=\"wpforms-field-label\">Name <span class=\"wpforms-required-label\">*<\/span><\/label><div class=\"wpforms-field-row wpforms-field-medium\"><div class=\"wpforms-field-row-block wpforms-first wpforms-one-half\"><input type=\"text\" id=\"wpforms-235-field_2\" class=\"wpforms-field-name-first wpforms-field-required\" name=\"wpforms[fields][2][first]\" required><label for=\"wpforms-235-field_2\" class=\"wpforms-field-sublabel after\">First name<\/label><\/div><div class=\"wpforms-field-row-block wpforms-one-half\"><input type=\"text\" id=\"wpforms-235-field_2-last\" class=\"wpforms-field-name-last wpforms-field-required\" name=\"wpforms[fields][2][last]\" required><label for=\"wpforms-235-field_2-last\" class=\"wpforms-field-sublabel after\">Name<\/label><\/div><\/div><\/div><div id=\"wpforms-235-field_3-container\" class=\"wpforms-field wpforms-field-phone\" data-field-type=\"phone\" data-field-id=\"3\"><label class=\"wpforms-field-label\" for=\"wpforms-235-field_3\">Phone <span class=\"wpforms-required-label\">*<\/span><\/label><input type=\"tel\" id=\"wpforms-235-field_3\" class=\"wpforms-field-medium wpforms-field-required\" data-rule-int-phone-field=\"true\" name=\"wpforms[fields][3]\" aria-label=\"Phone\" required><\/div><div id=\"wpforms-235-field_1-container\" class=\"wpforms-field wpforms-field-email\" data-field-type=\"email\" data-field-id=\"1\"><label class=\"wpforms-field-label\" for=\"wpforms-235-field_1\">E-mail <span class=\"wpforms-required-label\">*<\/span><\/label><input type=\"email\" id=\"wpforms-235-field_1\" class=\"wpforms-field-medium wpforms-field-required\" name=\"wpforms[fields][1]\" spellcheck=\"false\" required><\/div><div id=\"wpforms-235-field_4-container\" class=\"wpforms-field wpforms-field-textarea\" data-field-type=\"textarea\" data-field-id=\"4\"><label class=\"wpforms-field-label\" for=\"wpforms-235-field_4\">Your request : <span class=\"wpforms-required-label\">*<\/span><\/label><textarea id=\"wpforms-235-field_4\" class=\"wpforms-field-medium wpforms-field-required\" name=\"wpforms[fields][4]\" required><\/textarea><\/div><\/div><!-- .wpforms-field-container --><div class=\"wpforms-recaptcha-container wpforms-is-recaptcha wpforms-is-recaptcha-type-v3\" ><input type=\"hidden\" name=\"wpforms[recaptcha]\" value=\"\"><\/div><div class=\"wpforms-submit-container\" ><input type=\"hidden\" name=\"wpforms[id]\" value=\"235\"><input type=\"hidden\" name=\"page_title\" value=\"\"><input type=\"hidden\" name=\"page_url\" value=\"https:\/\/pro-lithium.com\/en\/wp-json\/wp\/v2\/pages\/44763\"><input type=\"hidden\" name=\"url_referer\" value=\"\"><button type=\"submit\" name=\"wpforms[submit]\" id=\"wpforms-submit-235\" class=\"wpforms-submit\" data-alt-text=\"Send...\" data-submit-text=\"Send\" aria-live=\"assertive\" value=\"wpforms-submit\">Send<\/button><\/div><\/form><\/div>  <!-- .wpforms-container -->[\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column][vc_custom_heading text=&#8221;Thermal bridges and batteries : Why choosing the right materials can save lives&#8221; use_theme_fonts=&#8221;yes&#8221;][\/vc_column][\/vc_row][vc_row][vc_column][vc_single_image image=&#8221;44877&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][\/vc_row][vc_row][vc_column width=&#8221;1\/4&#8243;][vc_single_image image=&#8221;44878&#8243; img_size=&#8221;full&#8221; alignment=&#8221;center&#8221; css=&#8221;&#8221;][\/vc_column][vc_column width=&#8221;3\/4&#8243;][vc_custom_heading text=&#8221;Pont Thermique: A hidden danger in assembly&#8221; use_theme_fonts=&#8221;yes&#8221;][vc_column_text css=&#8221;&#8221;]Don&#8217;t be fooled by appearance. A lithium battery may look safe because it&#8217;s new, but its internal design sometimes conceals major risks. [&hellip;]<\/p>\n","protected":false},"author":2,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"rs_blank_template":"","rs_page_bg_color":"","slide_template_v7":"","site-sidebar-layout":"no-sidebar","site-content-layout":"plain-container","ast-site-content-layout":"default","site-content-style":"default","site-sidebar-style":"default","ast-global-header-display":"","ast-banner-title-visibility":"","ast-main-header-display":"","ast-hfb-above-header-display":"","ast-hfb-below-header-display":"","ast-hfb-mobile-header-display":"","site-post-title":"disabled","ast-breadcrumbs-content":"","ast-featured-img":"disabled","footer-sml-layout":"","ast-disable-related-posts":"","theme-transparent-header-meta":"default","adv-header-id-meta":"","stick-header-meta":"default","header-above-stick-meta":"","header-main-stick-meta":"","header-below-stick-meta":"","astra-migrate-meta-layouts":"set","ast-page-background-enabled":"default","ast-page-background-meta":{"desktop":{"background-color":"var(--ast-global-color-4)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"ast-content-background-meta":{"desktop":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"tablet":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""},"mobile":{"background-color":"var(--ast-global-color-5)","background-image":"","background-repeat":"repeat","background-position":"center center","background-size":"auto","background-attachment":"scroll","background-type":"","background-media":"","overlay-type":"","overlay-color":"","overlay-opacity":"","overlay-gradient":""}},"footnotes":""},"class_list":["post-44763","page","type-page","status-publish","hentry"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v28.0 (Yoast SEO v28.0) - 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